Paddle mixers XL - Ekomex-Pilśniak

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Model ML-3000 / ML-3700 / ML-4600 / ML-6300

Vacuum version ML-3000V / ML-3700V / ML-4600V / ML-6300V

diverging shafts
2 discharge flaps
direct from 2 motoreducers + chain transmissions

The automated paddle or optional spiral mixing shafts are designed for mixing and standardization of stuffings in meat, poultry, cured meat, delicatessen, fish, vegetable and fruit, confectionery, baby food, convenience food and pet food production.

Particularly proven in the production of sausage stuffing, ham stuffing, canned sausages, cured meats, both highly efficient and traditional. A wide range of applications is achieved by the appropriate design of the mixing container and paddles, placed at an appropriate angle on two shafts.

Mixers are characterized by high durability and efficiency without excessive service and maintenance costs. All sizes of mixers are designed on the basis of assumptions for high industrial applications.

Paddle mixers in vacuum version

Mixers in vacuum version with strengthened construction, available in all offered capacities. Vacuum accelerates mixing process, increasing the technological range, improves the effect of standardization, structure, appearance, colour and performance in the production of various stuffings, especially meat stuffings.

The air extraction system, located above the edge of the mixing container, is equipped with a protected suction chimney, an inspection tank, a high-quality pump, a pressure sensor and a valve system. The option of quick aeration via pneumatic valve in the lid further increases the hygiene level.

Vacuum pump can be placed inside the machine’s frame or outside, in optional stainless steel casing. The system of smooth adjustment of the mixing speeds with appropriate shape of blades or spirals allows additional tumbling of fine meats, production of coarsely grinded stuffings for obtaining ham products, such as ‘krakowska’ sausage, which require preservation of the appropriate structure.

PLC control

PLC control enables automatic and manual operation. The mixer’s turns adjustment system controls overloading the drives. The touch screen provides visualization of operation and clear operation, administration of programing and archivisation of all parameters as well as saving of programs in steps.

As standard, each machine is equipped in a PLC control with Modbus communication. On request it is possible to additionally integrate our machines with factory systems such as Scada or MES.

Industries

Meat, poultry
Fishes
Cheese
Dania gotowe
Pet food
Cake
Meat, poultry
Warzywa i owoce

Technical data

Features of Ekomex mixers:

Robust, massive, smoothly polished construction made of stainless steel EN 1.4301.
Hygienic and ergonomic design provides easy operation, cleaning and maintenance.
High quality components

Additional equipment for paddle mixers – XL series

Freestanding or mobile working platforms for operators
Bottom weighting frame with tensometer sensors
Higher versions of the machines prepared for unloading into bigbox containers, buffers or conveyer’s hopper
Automatic water dosing system
Additional manual or pneumatic grating for mixing with open vacuum cover
Opened transparent viewer in the top vacuum cover
Additional two-hand operated buttons for pre-mixing product or machine cleaning with open top cover
Safety rope or light courtains
Spiral or ribbon mixers
Sealings of mixing shafts – type Split Interlock
Special angled unloading flaps with bottom and side opening

Model

ML-3000 / ML-3700 / ML-4600 / ML-6300
Volume

3000 l / 3700 l / 4600 l / 6300 l
Drive of mixing shafts from 2 motoreducers

2 x 9.2 kW / 2 x 11 kW / 2 x 22 kW / 2 x 30 kW
Optional motoreducer drive power

2 x 15 kW / 2 x 18,5 kW / 2 x 30 kW / 2 x 37 kW
Smooth adjustment of mixing shaft speeds

70-80 %
Max. standard payload

5 ÷ 30 RPM / 5 ÷ 30 RPM / 5 ÷ 25 RPM / 5 ÷ 25 RPM
Opening of the top grating

pneumatic cylinder
Front discharge

two sealed discharge flaps pneumatically opened
Multi-step shaft sealing system

open revision zone with sealing type Split Interlock
PLC control unit

touch screen
Standard discharge height

for two 200 ltr trolleys with presence sensors
Models in a vacuum version

ML-3000V / ML-3700V / ML-4600V / ML-6300V
Standard vacuum pump efficiency

100 m³/h / 160 m³/h / 200 m³/h / 250 m³/h
Standard tight top cover

otwierana pneumatycznie